18
controlled channels
Eight isolated analog, four temperature, current, scope, digital, thermal and video channels.
E0-E7
bound stages
Every stage says what must be measured, checked and preserved.
0
qualified numeric trips
No fuse, current, temperature or stopping-time limit is invented.
External instrument bench
Download editable STEP. Instrument bodies are interface envelopes; received hardware controls.
Hard boundaries
No DMM rail current
The Fluke input is limited to 10 A continuously, so whole-rail current must use the 150 A clamp chain.
No direct 24 V into TTL
The NI-9401 remains disconnected until an isolated, protected 24 V-to-TTL interface is selected and verified.
No universal temperature number
Actual component ratings, probe error, ambient and attachment location must set each threshold.
Candidate instruments
| Instrument Id | Role | Manufacturer | Model | Order Code | Quantity | Acquisition | Verified Capability | Calibration State | Connection State | Warning |
|---|---|---|---|---|---|---|---|---|---|---|
| INS-01 | synchronized acquisition chassis | NI | cDAQ-9174 | 781157-01 | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 4-slot USB chassis; 12.5 ns timing resolution; 50 ppm sample-rate timing accuracy; 9-30 V input; 15 W max; 159.5 x 88.1 x 58.9 mm | CHASSIS ID/SELF-TEST/SOFTWARE VERSION RECORD REQUIRED | NOT CONNECTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-02 | isolated simultaneous voltage bank A | NI | NI-9229 screw terminal | 779785-01 | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 4 simultaneous 24-bit differential channels; nominal +/-60 V; 50 kS/s/channel; channel-to-channel isolation | CURRENT CALIBRATION CERTIFICATE AND SELF-TEST REQUIRED | NOT CONNECTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-03 | isolated simultaneous voltage bank B | NI | NI-9229 screw terminal | 779785-01 | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 4 simultaneous 24-bit differential channels; nominal +/-60 V; 50 kS/s/channel; channel-to-channel isolation | CURRENT CALIBRATION CERTIFICATE AND SELF-TEST REQUIRED | NOT CONNECTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-04 | contact-temperature acquisition | NI | NI-9211 | 779001-01 | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 4 thermocouple channels; 24-bit; 14 S/s class; cold-junction compensation; 1-year calibration interval | CURRENT CALIBRATION CERTIFICATE; ICE-POINT/REFERENCE CHECK REQUIRED | NOT CONNECTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-05 | battery-slate digital event capture | NI | NI-9401 | 779351-01 | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 8 bidirectional 5 V TTL channels; 100 ns propagation; no channel-to-channel isolation | SELF-TEST AND KNOWN-PULSE CHECK REQUIRED | BATTERY-ONLY SYNC SLATE CANDIDATE; DIRECT ROBOT 24 V CONNECTION PROHIBITED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-06 | whole-rail AC/DC current transient | Tektronix | TCP0150 | TCP0150 | 1 | BORROW/RENT; PURCHASE NOT RELEASED | 25 A and 150 A ranges; 150 A RMS max; 500 A peak pulse; DC-20 MHz; 3% warranted DC accuracy; TekVPI required | IN-DATE CALIBRATION; DEGAUSS/AUTOZERO BEFORE EACH SESSION | NOT CLAMPED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-07 | current/timing oscilloscope | Tektronix | 3 Series MDO / MDO34 family | CONFIGURATION/QUOTE REQUIRED | 1 | BORROW/RENT; PURCHASE NOT RELEASED | manufacturer lists 3 Series MDO as fully compatible with TCP0150 on analog inputs | EXACT SERIAL/OPTIONS/FIRMWARE/CALIBRATION CERTIFICATE REQUIRED | NOT CONNECTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-08 | setup/polarity/reference DMM | Fluke | 87V MAX CAL | 5206068 | 1 | PURCHASE/BORROW CANDIDATE; NOT RELEASED | traceable calibration with data; DC voltage 0.1 mV-1000 V; +/-0.05% + 1; DC current 10 A, 20 A for 30 s only | TRACEABLE CERTIFICATE/EXPIRY AND PRE-USE CHECK REQUIRED | WHOLE-RAIL CURRENT JACK USE PROHIBITED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-09 | thermal survey camera | Teledyne FLIR | E8 Pro | QUOTE/REGION SKU REQUIRED | 1 | BORROW/RENT PREFERRED; PURCHASE NOT RELEASED | 320 x 240 IR; 9 Hz; -20 to 550 C; +/-2 C or +/-2% under stated conditions | SERIAL/FIRMWARE/CALIBRATION STATUS; EMISSIVITY/REFLECTED-TEMP SETUP REQUIRED | NON-CONTACT ONLY | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-10 | visual event record | SELECTION REQUIRED | tripod camera with manual exposure and visible time slate | SELECTION REQUIRED | 2 | EXISTING EQUIPMENT PREFERRED | CORRELATION AID ONLY; NOT CALIBRATED TIMING EVIDENCE | CLOCK SLATE/FRAME-RATE/FILE CHECK REQUIRED | NOT INSTALLED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| INS-11 | type-K surface probes | SELECTION REQUIRED | electrically insulated surface thermocouple assembly | SELECTION REQUIRED | 4 | SELECTION REQUIRED | ATTACHMENT, INSULATION, RANGE, LEAD AND UNCERTAINTY UNVERIFIED | BATCH/PROBE CERTIFICATE AND REFERENCE CHECK REQUIRED | NOT INSTALLED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Measurement channels
| Channel Id | Hardware Channel | Signal Or Target | Measurement Point | Measurement | Range | Sample Rate | Required Stages | Physical Point Released | Calibration Evidence Present | Warning |
|---|---|---|---|---|---|---|---|---|---|---|
| CH-AI-01 | INS-02/AI0 | ACT_MAIN_SOURCE_12V | source output before interruption | differential voltage | +/-60 V | 50 kS/s | E0-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | INS-02/AI1 | ACT_MAIN_SAFE_12V | robot inlet after dual interruption | differential voltage | +/-60 V | 50 kS/s | E0-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | INS-02/AI2 | TTL_LDIST_SAFE_9V | left distal regulated 9 V rail | differential voltage | +/-60 V | 50 kS/s | E2-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | INS-02/AI3 | CTRL_5V | logic/control rail | differential voltage | +/-60 V | 50 kS/s | E1-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | INS-03/AI0 | ESTOP_CH_A_24V | E-stop channel A diagnostic voltage | differential voltage | +/-60 V | 50 kS/s | E3-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | INS-03/AI1 | HARDWIRED_PERMIT_24V | PNOZ hardwired permit status | differential voltage | +/-60 V | 50 kS/s | E3-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | INS-03/AI2 | K1_COIL_24V | K1 A1-to-A2 coil voltage | differential voltage | +/-60 V | 50 kS/s | E3-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | INS-03/AI3 | K2_COIL_24V | K2 A1-to-A2 coil voltage | differential voltage | +/-60 V | 50 kS/s | E3-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-TC-01 | INS-04/TC0 | T_SOURCE_CONNECTOR | external source/connector hotspot | type-K temperature | PROBE SELECTION REQUIRED | 14 S/s class | E2-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-TC-02 | INS-04/TC1 | T_CONTACTOR_PAIR | dual-interruption assembly hotspot | type-K temperature | PROBE SELECTION REQUIRED | 14 S/s class | E3-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-TC-03 | INS-04/TC2 | T_SELECTED_BRANCH | selected branch/protection hotspot | type-K temperature | PROBE SELECTION REQUIRED | 14 S/s class | E4-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-TC-04 | INS-04/TC3 | T_SELECTED_ACTUATOR | selected actuator case/connector | type-K temperature | PROBE SELECTION REQUIRED | 14 S/s class | E5-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-I-01 | INS-06 + INS-07/CH1 | ACT_MAIN_SOURCE_CONDUCTOR | clamp around one source conductor only | AC/DC current | 150 A range for initial whole-body rail | scope >=1 MS/s candidate | E2-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-SCOPE-02 | INS-07/CH2 | ACT_MAIN_SAFE_12V_COPY | isolated voltage-probe interface selection required | voltage transient | PROBE SELECTION REQUIRED | scope >=1 MS/s candidate | E2-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-DIO-01 | INS-05/DIO0 | TIME_ZERO_BATTERY_TTL | independent battery-slate event pulse | 5 V TTL | 0-5.25 V max | hardware timed | E0-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-VIDEO-01 | INS-10/A | CELL_OVERVIEW | doors/operator/robot/cell | video correlation | N/A | >=30 fps candidate | E0-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-VIDEO-02 | INS-10/B | PDU_CLOSEUP | source/interruption/instruments | video correlation | N/A | >=30 fps candidate | E0-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-IR-01 | INS-09 | THERMAL_OVERVIEW | selected electrical/mechanical region | radiometric image | -20 to 550 C | 9 Hz | E2-E7 | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
E0-E7 measurement binding
| Stage | Stage Name | Mandatory Channels | Mandatory Precheck | Provisional Abort Basis | Execution State | Test Lead Signoff | Warning |
|---|---|---|---|---|---|---|---|
| E0 | unpowered inspection and continuity | CH-AI-01..08; CH-VIDEO-01..02 | all probes disconnected for resistance/continuity work; DMM current jack empty | any unexpected continuity, polarity ambiguity, damaged lead or stale calibration => STOP | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E1 | logic-only source | CH-AI-04..08; CH-VIDEO-01..02 | actuator rail physically isolated and zero-motion boundary verified | rail outside qualified E1 source window, unintended permit/coil state or reset-command coupling => REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E2 | main source no downstream load | CH-AI-01..04; CH-I-01; CH-TC-01; CH-VIDEO-01..02; CH-IR-01 | current probe zeroed; source current limit set to approved dummy-load plan | any unexpected output current, reverse polarity, smoke/odor/arcing or voltage outside qualified window => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E3 | dual interruption dry exercise | CH-AI-01..08; CH-I-01; CH-TC-01..02; CH-VIDEO-01..02 | contact-point selection reviewed; no actuator branch connected | failure to interrupt, mirror/coil disagreement, reset causing permit, or timing outside approved test sheet => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E4 | one protected branch dummy load | CH-AI-01..08; CH-I-01; CH-TC-01..03; CH-VIDEO-01..02; CH-IR-01 | dummy load and branch protection selected/verified | current/voltage/temperature beyond signed branch test sheet or unstable oscillation => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E5 | one actuator torque disabled | ALL EXCEPT UNUSED DIO; selected actuator telemetry additionally logged | actuator restrained; torque enable write prohibited; bus watchdog configured/read back | any motion, torque-enable state, unexplained current, communication loss or temperature beyond signed sheet => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E6 | incremental no-motion population | ALL APPLICABLE CHANNELS | only signed branch increment; mass/thermal/current budget updated | any deviation from signed population plan, unexplained current step, thermal trend or permit fault => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| E7 | whole robot torque disabled in static cell | ALL 18 CHANNELS | all FER gates separately closed; complete cell and restraint accepted | any motion, permit fault, guard/interlock breach, unexpected current/temperature/voltage or observer call => E-STOP/REMOVE SOURCE | NOT EXECUTED | REQUIRED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Abort limits and unresolved thresholds
| Limit Id | Signal | Equipment Boundary | Provisional Observation | Automatic Trip | Qualified Limit | Action | Status | Warning |
|---|---|---|---|---|---|---|---|---|
| AL-01 | ACT_MAIN_SOURCE_12V | RSP-500-12 adjustment range 10-13.2 V; exact setup 12.00 V candidate | flag outside 11.70-12.30 V only as an engineering review band | NONE DEFINED | SELECTION REQUIRED | manual E-stop/source removal on unexpected excursion | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-02 | ACT_MAIN_SAFE_12V | downstream XH/XM candidates accept 10.0-14.8 V; system source remains 12 V nominal | flag outside 11.5-12.5 V only as an engineering review band | NONE DEFINED | SELECTION REQUIRED | manual E-stop/source removal; investigate drop/overshoot | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-03 | TTL_LDIST_SAFE_9V | Pololu S18V20F9 candidate fixed 9 V; XC330 accepts 6.5-12.0 V | flag outside 8.7-9.3 V only as an engineering review band | NONE DEFINED | SELECTION REQUIRED | remove source; do not connect actuator until converter/load validation closes | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-04 | CTRL_5V | exact final compute/control converter and loads unresolved | NONE - equipment-specific window missing | NONE DEFINED | SELECTION REQUIRED | remove logic source on unexpected behavior or qualified-sheet excursion | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-05 | ACT_MAIN_SOURCE_CURRENT | RSP-500-12 rated output 41.7 A; project provisional peak demand 60.58 A exceeds source | NO NUMERIC ABORT CURRENT RELEASED | SOURCE CURRENT LIMIT IS NOT A VALIDATED BRANCH PROTECTION FUNCTION | REQUIRES DUMMY-LOAD/BRANCH DATA, FAULT CURRENT, PROTECTION COORDINATION AND DUTY CYCLE | test lead uses signed stage sheet; unexplained current at any level is STOP | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-06 | CONTACT TEMPERATURES | component/connector/probe-specific allowable temperatures unresolved | trend and hotspot observation only; no universal Celsius limit invented | NONE DEFINED | REQUIRES RECEIVED COMPONENT RATINGS, AMBIENT, PROBE ERROR, LOCATION AND QUALIFIED LIMIT | smoke, odor, discoloration, rapid unexplained rise or observer concern => STOP | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-07 | PERMIT/CONTACTOR TIMING | total stopping/interruption-time requirement not yet allocated or physically measured | record edge order and raw latency; no pass threshold | NONE DEFINED | REQUIRES SAFETY REQUIREMENTS SPECIFICATION AND QUALIFIED VALIDATION | wrong sequence, reset-created permit, missing interruption or channel disagreement => STOP | OPEN - NOT RELEASED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-08 | ANY VISIBLE MOTION E0-E7 | all stages are no-motion; E7 torque disabled | zero intentional motion | local deterministic torque-disable/E-stop path must be separately validated | ANY OBSERVED MOTION IS ABORT FOR THIS PACKAGE | E-stop then source removal; do not reset until cause reviewed | PROCEDURAL ABORT - NOT SAFETY VALIDATION | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| AL-09 | OPERATOR/OBSERVER CALL | human stop call has no numeric threshold | any person may call STOP | NONE | IMMEDIATE ABORT | E-stop/source removal and preserve data | PROCEDURAL ABORT | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Probe connection plan
| Connection Id | Channel | Physical Boundary | Method | Connector Pinout Released | Probe Protection Released | Installed | Warning |
|---|---|---|---|---|---|---|---|
| PC-01 | CH-AI-01 | source output diagnostic terminals | fused differential leads; exact test-point connector and inline protection selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-02 | CH-AI-02 | robot inlet after K1/K2 | fused differential leads; test point must not bypass interruption | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-03 | CH-AI-03 | one selected regulated 9 V bus | breakout/test point selection required; other 9 V buses remain disconnected | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-04 | CH-AI-04 | 5 V logic test point | converter/source identity selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-05 | CH-AI-05 | E-stop A diagnostic node | high-impedance measurement only; exact terminal and protection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-06 | CH-AI-06 | watchdog permit diagnostic node | measurement must not source/hold permit | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-07 | CH-AI-07 | K1 coil or mirror diagnostic node | exact measured state and terminal selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-08 | CH-AI-08 | K2 coil or mirror diagnostic node | exact measured state and terminal selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-09 | CH-I-01 | single ACT_MAIN_SOURCE conductor | split core fully latched; arrow/polarity photographed; no two-conductor clamp | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-10 | CH-TC-01..04 | four named surfaces | electrically insulated attachment and strain relief selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-11 | CH-DIO-01 | isolated time-zero interface | direct 24 V connection to NI-9401 prohibited | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PC-12 | CH-SCOPE-02 | isolated voltage probe interface | probe/order code and common-mode rating selection required | NO | NO | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Calibration and pre-use checks
| Check Id | Item | Required Evidence | Frequency | State | Acceptance Authority | Warning |
|---|---|---|---|---|---|---|
| CAL-01 | cDAQ chassis/modules | serials, DAQmx version, self-test, calibration certificates and expiry | before first use and every session identity check | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-02 | NI-9229 voltage channels | zero and known traceable low-voltage source check; polarity; channel map | before each session | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-03 | NI-9211 + four probes | probe identity, open-probe detection, room/reference comparison, attachment photo | before each session and after relocation | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-04 | TCP0150 + scope | serials/certificates, 150 A range, degauss, autozero, closed-jaw zero capture | before each stage that measures current | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-05 | Fluke 87V MAX CAL | traceable certificate with data, lead/fuse inspection, current jack empty | before each session | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-06 | FLIR E8 Pro | serial/firmware/calibration status, emissivity/reflected temperature/distance and visual reference | before each thermal survey | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-07 | time correlation | single visible/electrical slate pulse recorded by DAQ/scope/video; offset table retained | before each session | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CAL-08 | abort rehearsal | unpowered verbal call, E-stop reach, source disconnect, fire response and data preservation | before each powered session | NOT EXECUTED | TEST LEAD + QUALIFIED REVIEW WHERE APPLICABLE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Triggers and time correlation
| Record Id | System | Timebase | Trigger | Pretrigger | Posttrigger | Released | Warning |
|---|---|---|---|---|---|---|---|
| TR-01 | cDAQ analog | cDAQ-9174 chassis; NI-9229 simultaneous channels; module timing per NI specifications | software pre-arm then isolated event edge/analog threshold candidate | >=1 s candidate | >=5 s candidate | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| TR-02 | Tektronix scope | scope internal; exact MDO34 option/firmware/calibration required | TCP0150 current edge or isolated rail-voltage edge | >=20% record candidate | stage dependent | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| TR-03 | cross-system correlation | not inherently common between cDAQ, scope, video and FLIR | one isolated electrical slate plus visible LED slate; interface selection required | all recorders rolling before slate | retain second slate after test | NO - measured offsets/uncertainty required | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| TR-04 | video/FLIR | camera clocks are correlation aids only | continuous recording with visible slate | >=10 s candidate | >=10 s candidate | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Dry rehearsal traveler
| Step | Action | Required Record | Abort On Failure | State | Warning |
|---|---|---|---|---|---|
| 1 | verify signed stage sheet, FER gates applicable to stage, site and roles | signed authorization packet | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 2 | record repository SHA and freeze channel/limit register hashes | run metadata | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 3 | inspect leads, fuses, clamps, probe insulation, strain relief and routing | inspection photos/checklist | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 4 | record serials, calibration expiry, firmware/software and self-tests | calibration register | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 5 | connect only with all sources locked out and prove absence of voltage | LOTO/absence-of-voltage record | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 6 | continuity/polarity/channel injection check without robot power | channel verification file | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 7 | rehearse STOP call, E-stop, source removal, fire response and data preservation | rehearsal witness record | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 8 | arm DAQ/scope/video/thermal systems and perform correlation slate | time-offset record | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 9 | execute only the signed stage while two-person control is maintained | raw synchronized evidence | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 10 | abort or complete; remove source; prove absence of voltage before touching probes | shutdown record | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 11 | hash raw evidence immediately and write immutable run manifest | data manifest | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 12 | review anomalies; no next-stage progression without signed disposition | review disposition | YES | NOT EXECUTED | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Open holds
| Hold Id | Item | Closure Evidence | State | Authority | Warning |
|---|---|---|---|---|---|
| H-01 | instrument availability and exact serial/configuration | borrow/rental confirmations, exact scope options and all received serials | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-02 | calibration status | in-date certificates and pre-use checks for every measurement chain | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-03 | physical test points and protected probes | released terminal/pin map, fused leads, connectors and strain relief | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-04 | current and branch abort limits | dummy-load data, fault current, branch protection coordination, inrush and duty cycle | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-05 | temperature abort limits | received component/connector ratings, probe location/error, ambient and qualified thresholds | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-06 | interruption/stopping timing limits | safety requirements specification, allocated response limits and validated timing model | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-07 | digital isolation interface | 24 V-to-TTL interface selection, schematic, fault analysis and validation | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-08 | scope voltage probe | isolated/differential probe exact order code, range, common-mode and calibration | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-09 | thermocouple probe system | probe type/order code, electrical insulation, attachment, uncertainty and routing | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-10 | time correlation uncertainty | implemented slate interface and measured DAQ/scope/video/thermal offsets | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-11 | data acquisition software | frozen DAQmx/FlexLogger or equivalent version, configuration, raw format and alarm behavior | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| H-12 | qualified test procedure and signoff | test-lead, electrical and functional-safety review of limits/procedure | OPEN - SELECTION/EXECUTION REQUIRED | NONE | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Candidate acquisition list
| Item Id | Item | Candidate Order Code | Quantity | Acquisition | Procurement Released | Warning |
|---|---|---|---|---|---|---|
| B-01 | NI cDAQ-9174 chassis | 781157-01 | 1 | BORROW/RENT PREFERRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-02 | NI-9229 screw-terminal module | 779785-01 | 2 | BORROW/RENT PREFERRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-03 | NI-9211 thermocouple module | 779001-01 | 1 | BORROW/RENT PREFERRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-04 | NI-9401 TTL DIO module | 779351-01 | 1 | BORROW/RENT; HOLD DISCONNECTED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-05 | TCP0150 current probe | TCP0150 | 1 | BORROW/RENT | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-06 | compatible 3 Series MDO oscilloscope | MDO34 CONFIGURATION REQUIRED | 1 | BORROW/RENT | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-07 | Fluke 87V MAX CAL | 5206068 | 1 | PURCHASE/BORROW CANDIDATE | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-08 | FLIR E8 Pro | REGION SKU/QUOTE REQUIRED | 1 | BORROW/RENT | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-09 | insulated type-K surface probes | SELECTION REQUIRED | 4 | SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-10 | protected differential lead sets | SELECTION REQUIRED | 8 | SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-11 | isolated 24 V-to-TTL event interface | SELECTION REQUIRED | 1 | SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-12 | isolated scope voltage probe | SELECTION REQUIRED | 1 | SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-13 | tripod video cameras | SELECTION REQUIRED | 2 | EXISTING EQUIPMENT PREFERRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| B-14 | 900 x 600 instrument bench/guard fixture | PROJECT CAD CANDIDATE | 1 | DFM/ASSEMBLY SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT FIRST-ENERGIZATION INSTRUMENTATION CANDIDATE - ABORT LIMITS ARE NOT QUALIFIED OR RELEASED - NOT APPROVED FOR PROCUREMENT, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
A physical panel now replaces generic voltage clips
8 x 2
mutually floating, current-limited analog conductors.
Battery sync slate
The visible LED and TTL event have no robot electrical connection.
Still unbuilt
Harnesses, calibration and qualified limits remain open; FER-G11 is not closed.