8 × 2
floating conductors
No common reference joins the differential lanes.
1.18 mA
24 V short screen
Nominal output-short current through four 5.10 kOhm resistors.
1.0204
nominal correction
Required scale correction against the NI-9229 nominal 1 MOhm input.
0
authorized connections
The board is unbuilt and FER-G11 remains open.
Enclosed panel candidate
Download STEP. The CAD is an interface envelope; received RZ0218C geometry controls.
Routed native board
Analog boundary
Two resistors in each lead. No fuse or safety claim. Each assembled path must be calibrated and checked against field loading.
Sync boundary
The button lights a visible LED and issues a battery-only TTL event through 1 kOhm. Direct 24 V is prohibited.
Still blocked
Exact field/DAQ harnesses, cells, passive order codes, DFM, fabrication, calibration, timing uncertainty and qualified stage limits.
Eight floating measurement lanes
| Channel | Signal | Panel Input | Panel Output | Daq Endpoint | Series Resistance Each Lead Ohm | Nominal Ni Input Ohm | Nominal Output Over Input | Nominal Scale Correction | Shared Reference | Calibration | Warning |
|---|---|---|---|---|---|---|---|---|---|---|---|
| CH-AI-01 | ACT_MAIN_SOURCE_12V | J1I.1 HI / J1I.2 LO | J1O.1 HI / J1O.2 LO | INS-02/AI0 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | ACT_MAIN_SAFE_12V | J2I.1 HI / J2I.2 LO | J2O.1 HI / J2O.2 LO | INS-02/AI1 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | TTL_LDIST_SAFE_9V | J3I.1 HI / J3I.2 LO | J3O.1 HI / J3O.2 LO | INS-02/AI2 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | CTRL_5V | J4I.1 HI / J4I.2 LO | J4O.1 HI / J4O.2 LO | INS-02/AI3 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | ESTOP_CH_A_24V | J5I.1 HI / J5I.2 LO | J5O.1 HI / J5O.2 LO | INS-03/AI0 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | HARDWIRED_PERMIT_24V | J6I.1 HI / J6I.2 LO | J6O.1 HI / J6O.2 LO | INS-03/AI1 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | K1_COIL_24V | J7I.1 HI / J7I.2 LO | J7O.1 HI / J7O.2 LO | INS-03/AI2 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | K2_COIL_24V | J8I.1 HI / J8I.2 LO | J8O.1 HI / J8O.2 LO | INS-03/AI3 | 10200 | 1000000 | 0.98000784 | 1.0204 | NONE | REQUIRED PER ASSEMBLED CHANNEL | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Exact panel contact map
| Channel | Connector | Side | Contact | Polarity | Signal | Header | Mating Plug | Installed Harness Endpoint | Warning |
|---|---|---|---|---|---|---|---|---|---|
| CH-AI-01 | J1I | INPUT | 1 | HI/+ | ACT_MAIN_SOURCE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-01 | J1I | INPUT | 2 | LO/- | ACT_MAIN_SOURCE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-01 | J1O | OUTPUT | 1 | HI/+ | ACT_MAIN_SOURCE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-01 | J1O | OUTPUT | 2 | LO/- | ACT_MAIN_SOURCE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | J2I | INPUT | 1 | HI/+ | ACT_MAIN_SAFE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | J2I | INPUT | 2 | LO/- | ACT_MAIN_SAFE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | J2O | OUTPUT | 1 | HI/+ | ACT_MAIN_SAFE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | J2O | OUTPUT | 2 | LO/- | ACT_MAIN_SAFE_12V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | J3I | INPUT | 1 | HI/+ | TTL_LDIST_SAFE_9V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | J3I | INPUT | 2 | LO/- | TTL_LDIST_SAFE_9V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | J3O | OUTPUT | 1 | HI/+ | TTL_LDIST_SAFE_9V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | J3O | OUTPUT | 2 | LO/- | TTL_LDIST_SAFE_9V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | J4I | INPUT | 1 | HI/+ | CTRL_5V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | J4I | INPUT | 2 | LO/- | CTRL_5V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | J4O | OUTPUT | 1 | HI/+ | CTRL_5V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | J4O | OUTPUT | 2 | LO/- | CTRL_5V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | J5I | INPUT | 1 | HI/+ | ESTOP_CH_A_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | J5I | INPUT | 2 | LO/- | ESTOP_CH_A_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | J5O | OUTPUT | 1 | HI/+ | ESTOP_CH_A_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | J5O | OUTPUT | 2 | LO/- | ESTOP_CH_A_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | J6I | INPUT | 1 | HI/+ | HARDWIRED_PERMIT_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | J6I | INPUT | 2 | LO/- | HARDWIRED_PERMIT_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | J6O | OUTPUT | 1 | HI/+ | HARDWIRED_PERMIT_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | J6O | OUTPUT | 2 | LO/- | HARDWIRED_PERMIT_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | J7I | INPUT | 1 | HI/+ | K1_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | J7I | INPUT | 2 | LO/- | K1_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | J7O | OUTPUT | 1 | HI/+ | K1_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | J7O | OUTPUT | 2 | LO/- | K1_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | J8I | INPUT | 1 | HI/+ | K2_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | J8I | INPUT | 2 | LO/- | K2_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | J8O | OUTPUT | 1 | HI/+ | K2_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | J8O | OUTPUT | 2 | LO/- | K2_COIL_24V | Phoenix 1757242 | Phoenix 1757019 | SELECTION REQUIRED | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-DIO-01 | JBT1 | SLATE BATTERY | 1 | + | SLATE_BAT_POS | Phoenix 1757242 | Phoenix 1757019 | Keystone 2464 leads; harness/termination selection required | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-DIO-01 | JBT1 | SLATE BATTERY | 2 | - | SLATE_BAT_RET | Phoenix 1757242 | Phoenix 1757019 | Keystone 2464 leads; harness/termination selection required | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-DIO-01 | JTTL | SLATE OUTPUT | 1 | TTL EVENT | SLATE_OUT | Phoenix 1757242 | Phoenix 1757019 | NI-9924 DIO0 exact terminal/cable selection required | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-DIO-01 | JTTL | SLATE OUTPUT | 2 | SLATE RETURN | SLATE_BAT_RET | Phoenix 1757242 | Phoenix 1757019 | NI-9924 COM exact terminal/cable selection required | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Current-limit calculations
| Applied Differential V | Case | Remaining Series Resistors | Loop Resistance Ohm | Short Current Ma | Power Per Remaining Resistor Mw | Capacity Claim | Warning |
|---|---|---|---|---|---|---|---|
| 12.0 | NOMINAL FOUR RESISTORS | 4 | 20400.0 | 0.588235 | 1.764706 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 12.0 | ONE RESISTOR SHORT | 3 | 15300.0 | 0.784314 | 3.137255 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 24.0 | NOMINAL FOUR RESISTORS | 4 | 20400.0 | 1.176471 | 7.058824 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 24.0 | ONE RESISTOR SHORT | 3 | 15300.0 | 1.568627 | 12.54902 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 60.0 | NOMINAL FOUR RESISTORS | 4 | 20400.0 | 2.941176 | 44.117647 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| 60.0 | ONE RESISTOR SHORT | 3 | 15300.0 | 3.921569 | 78.431373 | NONE; ENGINEERING CALCULATION ONLY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Physical inspection and calibration plan
| Test Id | Test | Acceptance | Result | Evidence | Authority | Warning |
|---|---|---|---|---|---|---|
| MB-T01 | Mutual isolation | With all external connectors removed, every channel contact is >10 Mohm from every other channel, slate, enclosure and PE. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T02 | Per-channel continuity | Each HI and LO path matches the released contact map; no cross-polarity or cross-channel continuity. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T03 | Resistance | Each lead measures 10.2 kohm within assembled tolerance; individual resistor values recorded. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T04 | Calibration | Apply traceable points across each intended range and store fitted gain/offset/uncertainty. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T05 | Output short current | Use a current-limited source and verify the assembled short-current model without exceeding component ratings. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T06 | Single-resistor fault | Fault analysis/review confirms one shorted series resistor does not create an unacceptable loading path. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T07 | Slate voltage | Approved battery chemistry installed; measured open-circuit output remains below 5.25 V. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T08 | Slate timing | LED onset and NI DIO edge offset/uncertainty measured over repeated presses and video frame rates. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T09 | No robot-to-slate connection | Continuity inspection proves slate nets connect only to BT1, SW1, D1, RSL1-RSL3 and JTTL. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-T10 | Enclosure/strain relief | Received enclosure, PCB supports, guarded terminals, labels, cable clamps and lid clearances inspected. | NOT EXECUTED | REQUIRED | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
What remains open
| Hold Id | Unresolved Item | Closure Evidence | State | Authority | Warning |
|---|---|---|---|---|---|
| MB-H01 | precision resistor procurement confirmation | manufacturer/supplier quotation for the four exact TNPW e3 candidate order codes plus traceable received-lot identity | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H02 | analog input harness endpoints | exact robot/PDU diagnostic terminal locations, connectors, wire, ferrules, strain relief and no-bypass review | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H03 | DAQ output harness | exact NI-9976 contact/wire schedule, cable length, ferrules, shielding/routing and strain relief | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H04 | sync output harness | exact NI-9924 DIO0/COM contact map, cable, voltage check and review | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H05 | slate cell chemistry | exact cells/chemistry, measured maximum pack voltage and replacement control | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H06 | independent ECAD review | qualified schematic/layout/footprint/clearance/source review | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H07 | fabrication/receiving/assembly | DFM, fabricated PCB, enclosure machining, workmanship and received-part inspection | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H08 | calibration/uncertainty | all ten tests executed; per-channel correction/uncertainty and timing offset frozen | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H09 | stage limits/procedure | qualified voltage/current/temperature/time abort limits and signed procedure | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MB-H10 | FER-G11 physical closure | installed protected points, in-date instruments, dry rehearsal and qualified signoff | OPEN | NO PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED-TEST, MOTION, WALKING OR ENERGIZATION AUTHORITY | PRELIMINARY - UNBUILT MEASUREMENT FIXTURE - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |