PRELIMINARY - SUPPORT EQUIPMENT CANDIDATE - NOT APPROVED FOR CONNECTION, POWERED TESTING, MOTION, OR ENERGIZATION

First power, one actuator at a time.

The complete HR-30 remains the program deliverable. This removable station bounds the first electrical inspection to one disconnected actuator, a 0.25 A source limit, and read-only telemetry.

25whole-body axes in the matrix
1actuator physically connected
0.25 Acandidate first-power limit
ERC 0/0four populated child sheets

This does not authorize energization

A qualified reviewer must approve the received hardware, calibrated limits, restraint, host configuration and signed procedure. First power permits no torque or motion command.

Wiring architecture

Printable station fixture

station STEP · tray STL · cover STL · native KiCad

Twenty-five-axis work order

Seq.AxisFamilyStation cableProposed ID
1L_HIP_YAWXH540X4P 180 mm / 903-0244-0001
2L_HIP_ROLLXH540X4P 180 mm / 903-0244-0002
3L_HIP_PITCHXH540X4P 180 mm / 903-0244-0003
4L_KNEE_PITCHXH540X4P 180 mm / 903-0244-0004
5L_ANKLE_PITCHXM430X4P 180 mm / 903-0244-0005
6L_ANKLE_ROLLXM430X4P 180 mm / 903-0244-0006
7R_HIP_YAWXH540X4P 180 mm / 903-0244-0007
8R_HIP_ROLLXH540X4P 180 mm / 903-0244-0008
9R_HIP_PITCHXH540X4P 180 mm / 903-0244-0009
10R_KNEE_PITCHXH540X4P 180 mm / 903-0244-00010
11R_ANKLE_PITCHXM430X4P 180 mm / 903-0244-00011
12R_ANKLE_ROLLXM430X4P 180 mm / 903-0244-00012
13L_SHOULDER_PITCHXM430X4P 180 mm / 903-0244-00013
14L_SHOULDER_ROLLXM430X4P 180 mm / 903-0244-00014
15L_ELBOW_PITCHXM430X4P 180 mm / 903-0244-00015
16R_SHOULDER_PITCHXM430X4P 180 mm / 903-0244-00016
17R_SHOULDER_ROLLXM430X4P 180 mm / 903-0244-00017
18R_ELBOW_PITCHXM430X4P 180 mm / 903-0244-00018
19WAIST_YAWXM540X4P 180 mm / 903-0244-00019
20L_WRIST_ROTATIONXC330X3P 180 mm / 903-0249-00020
21L_GRIPPERXC330X3P 180 mm / 903-0249-00021
22R_WRIST_ROTATIONXC330X3P 180 mm / 903-0249-00022
23R_GRIPPERXC330X3P 180 mm / 903-0249-00023
24HEAD_PANXC330X3P 180 mm / 903-0249-00024
25HEAD_TILTXC330X3P 180 mm / 903-0249-00025

Download the complete matrix · first-power procedure · candidate BOM · open holds

Editable schematic sheets

01 · Safety-listed current-limited DC source
02 · U2D2 and Power Hub boundary
03 · One-actuator cable selection
04 · Read-only no-motion boundary

Assembly-controlled bench harness

The two-wire source lead now uses exact manufacturer-assembled Mueller leads, an exact Mini-Fit contact map and exact candidate crimp, measurement, pull-test, cutting and silicone-stripping tools. The traveler controls the 1.00-1.10 mm crimp and 25 +/-6 mm/min, greater-than-88 N coupon. Receipt, calibration, sample compatibility and all physical evidence remain open.

Open the interactive bench-harness guide · assembly drawing · as-built record.

No-motion fixture and write-free inspector

The station now has exact-envelope restraint and output-guard CAD for XH540, XM540, XM430 and XC330, plus a single-ID inspector whose AST contains no DYNAMIXEL device-write method. These artifacts do not close received-fit, software approval or connection authority.

Open the interactive no-motion guide · fixture STEP · inspector source.