PRELIMINARY - UNBUILT CARRIER-TO-FIRST-AXIS HARNESS CANDIDATE - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION OR ENERGIZATION

HR-30 whole-body P0.1

Every carrier now reaches its first joint on paper.

Five isolated RS-485 channels split data from a unique star-reference leg. Three TTL channels carry data only and leave the carrier reference cavity empty.

8 / 8

carrier-to-first-axis maps defined

5 + 3

isolated RS-485 and non-isolated TTL topologies

37

controlled contact-map rows

0

built, routed or electrically tested harnesses

The reference split matters

Five RS field-reference legs land once at RB0 while TTL data does not add a second ground path

Connector boundary

JST PA and EH housing/contact families are now bound. The 0.25 mm2 RS conductor fits the SPHD-001T-P0.5 conductor range, and the 0.14 mm2 TTL conductor fits SPHD-002T-P0.5. This removes the prior GH direct-crimp mismatch; received insulation diameter, shield breakout, crimp tooling, pull strength, routing and electrical tests remain open.

Eight controlled candidates

AssemblyProtocolCarrier endFirst-axis endPlanning lengthReference pathState
CFA-RS-LLEGRS-485 HALF-DUPLEXJ101 / PAP-03V-SJ-ACT-L_HIP_YAW / EHR-439.209 mmJ10x.1 FIELD RETURN TO UNIQUE RB0 STAR LANDINGCONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-RS-RLEGRS-485 HALF-DUPLEXJ102 / PAP-03V-SJ-ACT-R_HIP_YAW / EHR-439.209 mmJ10x.1 FIELD RETURN TO UNIQUE RB0 STAR LANDINGCONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-RS-LARMRS-485 HALF-DUPLEXJ103 / PAP-03V-SJ-ACT-L_SHOULDER_PITCH / EHR-441.794 mmJ10x.1 FIELD RETURN TO UNIQUE RB0 STAR LANDINGCONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-RS-RARMRS-485 HALF-DUPLEXJ104 / PAP-03V-SJ-ACT-R_SHOULDER_PITCH / EHR-441.794 mmJ10x.1 FIELD RETURN TO UNIQUE RB0 STAR LANDINGCONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-RS-WAISTRS-485 HALF-DUPLEXJ105 / PAP-03V-SJ-ACT-WAIST_YAW / EHR-452.373 mmJ10x.1 FIELD RETURN TO UNIQUE RB0 STAR LANDINGCONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-TTL-LDISTTTL HALF-DUPLEXJ201 / PAP-02V-SJ-ACT-L_WRIST_ROTATION / EHR-3299.581 mmNO FIELD REFERENCE CONDUCTOR; CTRL_GND USES ONLY GR-PB09 TO RB0CONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-TTL-RDISTTTL HALF-DUPLEXJ202 / PAP-02V-SJ-ACT-R_WRIST_ROTATION / EHR-3299.581 mmNO FIELD REFERENCE CONDUCTOR; CTRL_GND USES ONLY GR-PB09 TO RB0CONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN
CFA-TTL-HEADTTL HALF-DUPLEXJ203 / PAP-02V-SJ-ACT-HEAD_PAN / EHR-399.202 mmNO FIELD REFERENCE CONDUCTOR; CTRL_GND USES ONLY GR-PB09 TO RB0CONTACT MAP DEFINED - CONDUCTOR, STAR TERMINAL, CRIMP, ROUTE AND TEST RELEASE OPEN

Controlled records

Assembly register | 37-contact map | Route legs | Candidate BOM | Test plan | Blank inspections | Open holds | Sources

This closes a connector-range mismatch, not a physical or energization gate.