PRELIMINARY - READINESS PLAN ONLY - NOT APPROVED FOR CONNECTION, POWERED TESTING, MOTION, OR ENERGIZATION

HR-30 whole-body P0.1

A controlled route to first power—not permission to power it.

This guide joins the complete humanoid design, native ECAD, harness, safety architecture and one-axis commissioning station into one fail-closed execution path.

12

release gates; all open

8

staged power states; all unauthorized

0

executed physical gates

0

qualified signoffs

Release gates

FER-G01

Frozen as-built configuration

exact CAD/ECAD/firmware/software hashes and received-part identifiers agree with the traveler

OPEN
FER-G02

Mechanical restraint and guards

received assembly inspected; restraint, guards, feet, support frame and exclusion zone signed

OPEN
FER-G03

Protective-earth and DC reference

jurisdiction and enclosure assumptions frozen; PE continuity and the single proposed DC 0 V/PE bond measured

OPEN
FER-G04

External interruption chain

source disconnect, two contactors, E-stop channels, monitored reset, EDM and service disconnect physically verified

OPEN
FER-G05

Branch protection coordination

main and all branch protection selected from measured fault/inrush/regeneration evidence and documented clearing limits

OPEN
FER-G06

Harness acceptance

25 power pairs and all signal links pass conductor, crimp, polarity, insulation, continuity, retention, flex and no-backfeed inspections

OPEN
FER-G07

Received-board inspection

controller, carriers and PDU match released candidates and pass assembly, isolation, polarity and unpowered checks

OPEN
FER-G08

Safety fault injection

E-stop, reset, EDM, watchdog, dual-contactors and welded/stuck/open fault cases pass the frozen procedure

OPEN
FER-G09

No-motion software boundary

approved target hash boots with all 25 torque bits, eight bus transmit paths, precharge request and action-ready output inactive; host logic is only precursor evidence

OPEN
FER-G10

Test environment

guarded area, fall restraint, fire response, thermal monitoring, observers and stop roles are physically ready

OPEN
FER-G11

Instrumentation and limits

calibration records, probes, shunts, current/voltage/temperature limits and abort criteria are frozen

OPEN
FER-G12

Qualified release-to-test signoff

electrical, functional-safety, mechanical, controls and test owners sign the same frozen configuration

OPEN

Power-state ladder

Each state requires its own signed procedure. Advancing one state does not authorize the next. Motion is outside this ladder and remains prohibited.

  1. FER-E0: OPEN - NOT EXECUTED

    visual, dimensional, fastener, guard and configuration inspection

    Motion: NO · Authority: NO
  2. FER-E1: OPEN - NOT EXECUTED

    PE, DC reference, insulation, continuity, polarity and no-backfeed measurements

    Motion: NO · Authority: NO
  3. FER-E2: OPEN - NOT EXECUTED

    compute/controller boot, watchdog state and communications without actuator energy

    Motion: NO · Authority: NO
  4. FER-E3: OPEN - NOT EXECUTED

    E-stop/reset/EDM/watchdog coil logic and mirror-contact observation

    Motion: NO · Authority: NO
  5. FER-E4: OPEN - NOT EXECUTED

    read-only identity/telemetry with torque disabled

    Motion: NO · Authority: NO
  6. FER-E5: OPEN - NOT EXECUTED

    polarity, current sensing, interruption and telemetry correlation

    Motion: NO · Authority: NO
  7. FER-E6: OPEN - NOT EXECUTED

    branch-by-branch polarity and unintended cross-feed checks

    Motion: NO · Authority: NO
  8. FER-E7: OPEN - NOT EXECUTED

    controlled rail voltage/current/temperature observation only

    Motion: NO · Authority: NO

Executable records

Gate registerPower statesInspection travelerFault injectionMeasurementsSignoffsConfiguration baselineOpen holds

Every execution field is intentionally blank or NOT EXECUTED. An engineer must record real measurements and signatures against one frozen as-built configuration.