16
analog conductors
Every HI and LO has a panel contact, color, cable, ferrule and NI terminal.
14 / 1
DIO0 / COM
NI-9924 terminal 14 is DIO0; terminal 1 is COM. Terminal 15 remains empty.
105 °C
cable rating
The exact Alpha Wire candidate exceeds NI's 90 °C minimum.
0
authorized connections
Robot-side protected pickoffs, build, review and calibration remain open.
Complete bench cable map
Analog independence
Each channel uses its own twisted pair and its own isolated NI-9229 input. Analog drain wires remain insulated in this candidate pending measured noise and EMC review.
Sync EMC path
The sync drain bonds only to NI-9924 SH, and NI ferrite 782803-01 sits adjacent to the NI-9401. The slate never touches robot power.
The last dangerous gap
Logical HR-30 nodes are selected, but guarded, source-proximal, short-protected physical pickoff terminals do not yet exist.
Eight channels, now bound to real HR-30 nets
| Channel Id | Panel | Module | Ni Channel | Signal | Hi Net | Lo Net | Source Sheet | Hi Terminal | Lo Terminal | Physical State | Panel Hi Contact | Panel Lo Contact | Ni Hi Terminal | Ni Lo Terminal | Shared Signal Reference | Ni Side Design State | Robot Side Connection Released | Warning |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| CH-AI-01 | J1O | INS-02 | AI0 | ACT_MAIN_SOURCE_12V | RAW_12V_POS | RAW_0V | 01_external_source_panel.kicad_sch | PS1:+V | PS1:-V | LOGICAL NODE SELECTED; SOURCE-PROXIMAL DIAGNOSTIC TERMINAL/SHORT PROTECTION NOT PRESENT | J1O.1 | J1O.2 | INS-02/AI0+ | INS-02/AI0- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-02 | J2O | INS-02 | AI1 | ACT_MAIN_SAFE_12V | TETHER_POS_SWITCHED | RAW_0V | 04_touch_safe_tether.kicad_sch | XT1A:P1 | XT1A:P2 | LOGICAL/CONNECTOR NODE SELECTED; GUARDED DIAGNOSTIC PICKOFF AND NO-BYPASS REVIEW OPEN | J2O.1 | J2O.2 | INS-02/AI1+ | INS-02/AI1- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-03 | J3O | INS-02 | AI2 | TTL_LDIST_SAFE_9V | TTL_LDIST_SAFE_9V | ACT_0V_CONTROLLED | 01_energy_precharge_conversion.kicad_sch | REG_TTL_L:LOG-OUT | REG_TTL_L:LOG-RET-OUT | LOGICAL NODE SELECTED; REGULATOR OUTPUT TEST CONNECTOR NOT PRESENT | J3O.1 | J3O.2 | INS-02/AI2+ | INS-02/AI2- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-04 | J4O | INS-02 | AI3 | CTRL_5V | CTRL_5V | CTRL_GND | 04_motion_controller_carrier_connectors.kicad_sch | REG1:LOG-5V | REG1:LOG-GND | LOGICAL NODE SELECTED; REGULATOR OUTPUT TEST CONNECTOR NOT PRESENT | J4O.1 | J4O.2 | INS-02/AI3+ | INS-02/AI3- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-05 | J5O | INS-03 | AI0 | ESTOP_CH_A_24V | S12_CH1 | SAFE_0V | 02_estop_reset_safety_relay.kicad_sch | SR1:S12 | SR1:A2 | LOGICAL/DEVICE TERMINALS SELECTED; LOADING/FAULT/NO-BYPASS REVIEW AND PROTECTED PICKOFF OPEN | J5O.1 | J5O.2 | INS-03/AI0+ | INS-03/AI0- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-06 | J6O | INS-03 | AI1 | HARDWIRED_PERMIT_24V | HARDWIRED_PERMIT | SAFE_0V | 02_estop_reset_safety_relay.kicad_sch | SR1:34 | SR1:A2 | LOGICAL/DEVICE TERMINALS SELECTED; LOADING/FAULT/NO-BYPASS REVIEW AND PROTECTED PICKOFF OPEN | J6O.1 | J6O.2 | INS-03/AI1+ | INS-03/AI1- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-07 | J7O | INS-03 | AI2 | K1_COIL_24V | K1_COIL_POS | SAFE_0V | 03_redundant_dc_interruption.kicad_sch | K1:A1 | K1:A2 | LOGICAL/DEVICE TERMINALS SELECTED; GUARDED PROTECTED PICKOFF HARDWARE OPEN | J7O.1 | J7O.2 | INS-03/AI2+ | INS-03/AI2- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CH-AI-08 | J8O | INS-03 | AI3 | K2_COIL_24V | K2_COIL_POS | SAFE_0V | 03_redundant_dc_interruption.kicad_sch | K2:A1 | K2:A2 | LOGICAL/DEVICE TERMINALS SELECTED; GUARDED PROTECTED PICKOFF HARDWARE OPEN | J8O.1 | J8O.2 | INS-03/AI3+ | INS-03/AI3- | NONE | EXACT CONTACT/WIRE/STRAIN-RELIEF CANDIDATE DEFINED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Every analog conductor
| Cable Id | Channel Id | Polarity | Conductor Color | Panel Endpoint | Panel Mating Plug | Panel Termination | Daq Endpoint | Daq Plug | Daq Termination | Conductor | Finished Length Mm | Cut Length Mm | Strip Panel Mm | Strip Daq Mm | Daq Terminal Torque Nm | Daq Screw Flange Torque Nm | Backshell | Shield Disposition | Assembly State | Connection Authority | Warning |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MH-AI-01 | CH-AI-01 | HI/+ | WHITE | J1O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI0+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-01 | CH-AI-01 | LO/- | BLACK | J1O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI0- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-02 | CH-AI-02 | HI/+ | WHITE | J2O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI1+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-02 | CH-AI-02 | LO/- | BLACK | J2O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI1- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-03 | CH-AI-03 | HI/+ | WHITE | J3O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI2+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-03 | CH-AI-03 | LO/- | BLACK | J3O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI2- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-04 | CH-AI-04 | HI/+ | WHITE | J4O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI3+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-04 | CH-AI-04 | LO/- | BLACK | J4O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-02/AI3- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-05 | CH-AI-05 | HI/+ | WHITE | J5O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI0+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-05 | CH-AI-05 | LO/- | BLACK | J5O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI0- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-06 | CH-AI-06 | HI/+ | WHITE | J6O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI1+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-06 | CH-AI-06 | LO/- | BLACK | J6O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI1- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-07 | CH-AI-07 | HI/+ | WHITE | J7O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI2+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-07 | CH-AI-07 | LO/- | BLACK | J7O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI2- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-08 | CH-AI-08 | HI/+ | WHITE | J8O.1 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI3+ | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-AI-08 | CH-AI-08 | LO/- | BLACK | J8O.2 | Phoenix Contact 1757019 | Phoenix Contact 3203066 AI 0,34-8 TQ ferrule candidate | INS-03/AI3- | NI-9976 196739-01 2-position screw plug | Phoenix Contact 3203053 AI 0,34-6 TQ ferrule candidate | Alpha Wire 5610B2201, 22 AWG stranded copper, 105 C | 1000 | 1120 | FOLLOW FERRULE/CONNECTOR QUALIFIED PROCESS; 8 mm ferrule candidate | 6 | 0.22-0.25 | 0.20 | NI-9971 196375-01 | DRAIN CUT BACK/INSULATED AT BOTH ENDS; NO SIGNAL/RETURN/CHASSIS BOND; EMC/NOISE VALIDATION OPEN | NOT BUILT | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Battery-slate sync contacts
| Contact Id | From | Signal | Wire Color | To | Ni9401 Function | State | Warning |
|---|---|---|---|---|---|---|---|
| SYNC-01 | JTTL.1 | SLATE_OUT | WHITE | NI-9924 terminal 14 | DIO0 | EXACT CANDIDATE MAP | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| SYNC-02 | JTTL.2 | SLATE_BAT_RET | BLACK | NI-9924 terminal 1 | COM | EXACT CANDIDATE MAP | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| SYNC-03 | Alpha 5610B2201 drain | CABLE SHIELD | BARE/TINNED | NI-9924 SH | SHIELD ONLY; NOT COM | EXACT CANDIDATE MAP; PANEL END INSULATED | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| SYNC-04 | NO CONDUCTOR | NC | NONE | NI-9924 terminal 15 | NC | MUST REMAIN EMPTY | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Candidate cable BOM
| Item | Manufacturer | Order Code | Quantity | Use | Selection State | Procurement Released | Warning |
|---|---|---|---|---|---|---|---|
| CABLE-ANALOG | Alpha Wire | 5610B2201 | 8 x 1.12 m cut | eight independent analog twisted-pair cables | EXACT CANDIDATE; STOCK/LOT QUOTE REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| CABLE-SYNC | Alpha Wire | 5610B2201 | 1 x 1.12 m cut | battery-slate TTL/COM plus shield drain | EXACT CANDIDATE; STOCK/LOT QUOTE REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PANEL-PLUG | Phoenix Contact | 1757019 | 9 | J1O-J8O and JTTL mating plugs | EXACT CANDIDATE | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| PANEL-FERRULE | Phoenix Contact | 3203066 | 18 | 0.34 mm2, 8 mm ferrule candidate at panel plugs | EXACT CANDIDATE; TERMINATION PROCESS VALIDATION REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| DAQ-FERRULE | Phoenix Contact | 3203053 | 16 | 0.34 mm2, 6 mm ferrule candidate at NI-9976 | EXACT CANDIDATE; CRIMP VALIDATION REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| DAQ-PLUG | NI | 196739-01 | 2 kits / 8 plugs (modules normally include plugs) | NI-9976 two-position screw plugs | EXACT SERVICE-SPARE CANDIDATE; RECEIPT INVENTORY REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| DAQ-BACKSHELL | NI | 196375-01 | 2 kits / 8 backshells | NI-9971 strain relief/operator protection for all analog channels | EXACT CANDIDATE | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| SYNC-BLOCK | NI | 781922-01 | 1 | NI-9924 D-sub to screw-terminal block | EXACT CANDIDATE | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| SYNC-FERRITE | NI | 782803-01 | 1 | NI-9401 clamp-on ferrite installed adjacent to module | EXACT DOCUMENTED EMC ACCESSORY | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| LABELS | Brady or equivalent | SELECTION REQUIRED | 18 endpoint plus 9 cable labels | channel, polarity, cable ID and NO ROBOT 24 V labels | SELECTION REQUIRED | NO | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Build and verification traveler
| Test Id | Test | Acceptance | Result | Evidence | Authority | Warning |
|---|---|---|---|---|---|---|
| MH-T01 | Incoming identity | Record cable/ferrule/accessory lot and received markings against exact order codes. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T02 | Cut and strip | Record cut length, finished length, strip length and insulation damage for all 18 conductors. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T03 | Crimp pull/section | Qualify the selected crimper/die with sample pull and visual crimp evidence before production terminations. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T04 | Point-to-point | Verify every panel-to-NI contact against the 16-row analog map and four-row sync map. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T05 | Isolation | With all ends disconnected, each analog pair is open to every other pair, shield, slate, enclosure and PE at the approved test threshold. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T06 | Shield disposition | Verify all analog drains are cut back/insulated; sync drain lands only at NI-9924 SH. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T07 | Mechanical retention | NI-9971/flange/plug/zip-tie retention, bend radius and endpoint labels inspected; torque values recorded. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T08 | Sync voltage | With approved cells, measure JTTL and NI-9924 terminal 14 to terminal 1; maximum remains below the NI-9401 input limit. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T09 | Ferrite | NI 782803-01 is installed on the sync cable immediately adjacent to the NI-9401. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T10 | Noise/calibration | Calibrate every analog channel with the complete panel+cable+NI chain and retain raw zero/gain/crosstalk evidence. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T11 | Robot pickoff review | Qualified electrical review accepts physical protected pickoffs without bypassing safety or protection conductors. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-T12 | Dry rehearsal | All cables routed and labeled with robot sources absent; mismatch or ambiguity stops the procedure. | NOT EXECUTED | REQUIRED | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Still open before any connection
| Hold Id | Item | Closure Evidence | State | Authority | Warning |
|---|---|---|---|---|---|
| MH-H01 | robot-side protected diagnostic pickoffs | exact terminal hardware, source-proximal short protection, enclosure location and no-bypass fault review for all eight pairs | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H02 | cable/ferrule process | selected crimp tool/die, sample validation, pull evidence and finished-harness inspection | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H03 | analog shield/noise disposition | qualified review of insulated analog drains and measured noise/crosstalk/EMC performance | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H04 | sync cable physical validation | built cable, terminal torque, SH bond, ferrite placement, battery voltage and known-pulse test | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H05 | calibration and uncertainty | complete panel+cable+NI per-channel gain, offset, crosstalk and timing uncertainty | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H06 | independent electrical review | qualified review of source documents, channel identity, terminal maps, loading and fault behavior | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H07 | stage limits and procedure | signed abort limits and stage-specific procedure using the as-built measurement chain | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
| MH-H08 | FER-G11 physical closure | installed protected points, in-date instruments, dry rehearsal, records and qualified signoff | OPEN | NONE | PRELIMINARY - UNBUILT MEASUREMENT HARNESS - ZERO SAFETY CREDIT - NOT APPROVED FOR PROCUREMENT, FABRICATION, ASSEMBLY, CONNECTION, POWERED TESTING, MOTION, WALKING OR ENERGIZATION |
Files
channel endpoints · analog contacts · sync contacts · cable assemblies · BOM · sources · engineering note